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WAYNHOLL
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Valve seats being machined on a SERDI machine

Services

One workshop. One continuous understanding of the engine, from measurement to assembly.

WAYNHOLL is a precision engine workshop specialising in machining, grinding, balancing, metrology and engine assembly.

We work on complete engine projects as well as individual operations: machining, dimensional inspection, balancing or assembly. You choose how far our involvement goes.

Machining · Grinding · Balancing Metrology · Engine assembly

The workshop

Technical workshop

Machining and metrology of engine components, from a single operation to a complete rebuild. Functional dimensions are checked before and after machining.

Aluminium block being bored Boring an aluminium block — dimension checked at each pass

A — Block & cylinders

Boring

Machining to suit the selected piston, with a final check of bore geometry.

Honing

Surface finish and cross-hatch pattern matched to the rings, material and intended use.

Deck surfacing

Flatness restored, roughness set to suit the gasket.

Sleeving

Restoring a worn or damaged cylinder by fitting and machining a liner.

B — Cylinder head

Head grinding

Flatness restored, surface finish controlled and cylinder head height checked.

Seats & guides

Valve guidance checked, guides replaced where necessary and seats machined concentrically.

Valve work

Stems and faces checked and ground where their condition allows.

Chamber work

Chamber volumes balanced, with chambers and ports worked to suit the engine’s objectives.

C — Balancing

The assembly as a whole

Crankshaft, flywheel and clutch balanced in their operating configuration.

Matched rods and pistons

Masses checked and matched to minimise differences between cylinders.

Residual imbalance measured

The remaining imbalance is stated as a figure, not claimed.

The benefits

Fewer vibrations and unwanted loads, for smoother operation and longer engine life.

D — Metrology & assembly

Dimensional inspection

Critical dimensions measured and documented before defining the work.

Geometric checks

Alignment, runout, flatness and functional geometry checked as appropriate for the component.

Engine assembly

Functional clearances, tightening torques and critical values checked and recorded.

Assembly report

The values recorded during assembly are collected in a document supplied with the engine: a record of the work for the next rebuild.

E — Special work

Aluminium welding

Repairing damaged components where their condition allows a reliable intervention.

Building up worn surfaces

Damaged surfaces rebuilt by adding material, then re-machined to size.

Threads and housings

Repairs using inserts, added material or re-machining, according to the component and its use.

Outside the catalogue

Unusual components and non-standard operations assessed individually for feasibility.

Subcontracting for professionals, from a single operation to a complete project.

Together, or separately

Some entrust us with a complete engine.
Others with a single precise operation.

From a targeted operation to complete project support, WAYNHOLL contributes wherever its expertise is needed.

01

A private owner

Entrusts us with rebuilding, tuning or specific operations on their engine.

02

A preparation shop

Involves us in tuning projects for machining, metrology, balancing or engine assembly.

03

A race team

Calls on us for engine preparation, development or technical support.

04

A professional

Subcontracts one or more machining, inspection, repair or assembly operations to us.

Understanding the work

What actually happens to your engine

Four operations that come up regularly on the engines we take in. Knowing what they involve makes a quotation easier to read — and easier to compare.

01

Cylinder head

Cylinder head overhaul: valve guides and seats

A worn guide no longer holds the valve precisely enough. Its position as it returns to the seat becomes less stable, sealing can deteriorate and oil consumption can increase. On an older engine, checking valve-to-guide clearance is therefore one of the first steps in a cylinder head overhaul.

The order of operations is essential. When guides need replacing, they are fitted before the seats are re-cut. The seating surfaces can then be machined concentrically to the new guides, ensuring consistent valve contact.

We aim to keep original components where they remain technically serviceable. Where wear, a previous repair or the condition of the casting requires it, seat replacement or cylinder head repair is assessed before machining begins.

02

Cylinder head

Pressure testing and decking: sealing and the gasket face

Depending on the cylinder head’s condition, history and symptoms, a pressure test may be carried out before rebuilding. It helps identify internal sealing defects such as cracks, porosity or leaks between circuits, which can be invisible to the naked eye.

The gasket face is then checked for flatness. Overheating, repeated thermal cycles or wear can cause distortion, warping or surface damage that prevents the head gasket from sealing properly.

Surfacing restores the flatness and surface finish required by the gasket. Material removal and final cylinder head height are checked because they can affect chamber volume, compression ratio and, depending on engine architecture, certain valve train clearances.

03

Cylinder block

Boring and honing: bringing a block back to size

A cylinder does not wear perfectly evenly. Over time it can develop ovality, taper and localised wear, particularly in the area swept by the rings. A measurement at one point is therefore not enough. We measure the diameter at several heights and along different axes before deciding what work is needed.

When boring is necessary, the final dimension is based on the pistons that will actually be used. The pistons are therefore selected and measured before the block’s final machining.

Honing then gives the bore its final geometry and surface finish. Cross-hatch angle, roughness and finish are matched to the cylinder material, ring type and project specifications to support bedding-in, lubrication and oil consumption control.

When repair sizes can no longer restore the cylinder, sleeving may allow the block’s geometry to be recovered and, depending on the project, a return to an original size.

04

Rotating assembly

Balancing the rotating assembly

The crankshaft, connecting rods, pistons, flywheel and clutch all contribute to the engine’s dynamic behaviour. Their mass, distribution and balance must therefore be considered as a coherent whole rather than a succession of independent components.

So the rods and pistons are checked and matched to keep mass differences across the sets to a minimum. Where the rods are reworked, the mass split between big end and small end can be checked too. The crankshaft is inspected — journals, fillet radii and run-out — to confirm its condition before balancing.

The balancing itself is then carried out to suit the engine's architecture and the configuration chosen, taking in whichever components belong to the rotating assembly.

The objective goes beyond power. A properly prepared assembly reduces vibration and unwanted loads, improves running smoothness and protects mechanical components, particularly as engine speed increases.

Frequent questions

Your questions before entrusting us with an engine

Every project is different, but some questions come up regularly. Here are a few pointers to help you understand how we work and prepare your project.

How much does a full engine rebuild cost?

The cost depends above all on the engine’s actual condition, which parts can be kept, which need replacing or remaking, and its intended use. A road engine, a historic engine and a competition engine do not necessarily share the same requirements. Where necessary, we begin by dismantling, measuring and inspecting components before preparing an accurate quotation. If this diagnostic stage involves specific work, its cost is agreed with you in advance.

How long does it take?

A single machining operation can generally be completed relatively quickly, within a few days. A complete rebuild takes longer, particularly when parts need to be sourced, ordered or remade. For older or uncommon engines, sourcing can sometimes account for a significant part of the overall lead time. We therefore aim to agree a realistic schedule from the outset and keep you informed when an external factor changes it.

My project is urgent. Can you help quickly?

Yes, depending on the work required and our workshop workload. If you have a specific deadline, such as a competition, a customer handover or an immobilised vehicle, tell us when you make your enquiry. We will assess whether the schedule can be adapted and promptly confirm what is achievable. When priority work is possible, its organisation is agreed with you before work begins.

Do you work on the car itself?

At present, WAYNHOLL works on engines and mechanical components entrusted to us, but not on complete vehicles. Engine removal and refitting must therefore be carried out by you or your garage. A cylinder head, block, crankshaft or even a complete engine can also be shipped to us when visiting the workshop is not possible. This lets us focus on our core work: technical assessment, machining, inspection and mechanical preparation.

Which makes and engines do you work on?

WAYNHOLL does not specialise in a single marque. We work primarily from the engine’s architecture, materials, condition and intended project. Older or modern engines, cast-iron or aluminium blocks, naturally aspirated or forced-induction engines, road or sporting applications: each case is assessed on its own characteristics. Historic cars, engines with character and motorsport naturally form an important part of our work.

Which parts must I bring with the engine?

That depends on the operations required. Some components are needed to establish machining dimensions correctly or check the final result. For boring, for example, the selected pistons should ideally be available and measured before determining the final cylinder size. During a cylinder head overhaul, having the valves and other relevant components also allows the assembly to be checked in its actual configuration and clearances and contact surfaces to be validated. If in doubt, simply send us a list of the parts you have. We will tell you what is useful to include before you travel or arrange shipping.

Can I supply my own parts?

Yes. If you already have components, particularly rare parts or parts specific to your engine, we can incorporate them where they suit the intended use. They are checked before assembly or machining where necessary. If a component has an incompatibility, excessive wear or a defect that could compromise the result, we inform you before proceeding. Our workmanship warranty covers the operations we perform. The conformity and quality of a customer-supplied component remain linked to its origin and manufacturer.

Do parts need to be clean before you receive them?

Yes, as far as possible. Clean components let inspection and machining begin sooner while protecting machines and measuring instruments. Preliminary degreasing is generally enough; you do not need to perform a full technical clean yourself. If components arrive heavily contaminated with oil, sludge, carbon or other deposits and significant cleaning is needed before work can begin, this operation may be included in the quotation.

What should be done with the parts after machining?

Machined parts need particularly careful cleaning before reassembly. Compressed air used after machining removes some visible chips, but it does not replace proper cleaning. Oil passages, threaded holes and machined surfaces can still retain particles or abrasive residue. When WAYNHOLL is not carrying out assembly, we therefore recommend thorough cleaning before fitting, especially of the lubrication circuits, followed by protection of sensitive surfaces where necessary. A freshly machined engine deserves as much care during cleaning as during assembly.

Do you work outside the Yvelines?

Yes. The workshop is in Saint-Germain-de-la-Grange, in the Yvelines, west of Paris. We naturally work with customers from Île-de-France, but our activity is not limited to this area. A cylinder head, crankshaft, block or engine can be transported or shipped from anywhere in France, provided it is suitably packaged. Arrangements for motorsport needs or specific work away from the workshop are considered case by case.

Do you take on single operations for professionals?

Yes. WAYNHOLL can act as a technical partner for garages, restorers, tuning specialists, race teams and other automotive professionals. The work can involve a specific operation, a set of machining tasks, dimensional inspection, a technical problem or the manufacture of a specific component. Where relevant, measurements and checks can be documented to support project follow-up and the transfer of information to the end customer. We can therefore contribute at a specific stage or support a project more broadly, according to the professional’s needs.

Is a tuned engine still reliable on the road?

Yes, provided its preparation was planned for that use. Performance is not simply about seeking maximum power. It must be consistent with operating speeds, thermal loads, expected reliability and the vehicle’s actual use. An engine intended for regular long-distance journeys will therefore not be specified in the same way as one intended mainly for competition. That is why we begin by understanding your use and objectives before defining the preparation. The aim is to achieve usable performance and the reliability your project requires.

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Precision for the Passion · Passion for Performance

Tell us what you have in mind

Describe the engine, its use and your objectives. We will assess your project and work with you to identify the interventions that are truly relevant.

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